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| Increased productivity |
Cycle times have been reduced.
Unnecessary feeding after thread trimming has been eliminated and the time
taken for thread trimming has been reduced. In addition, color change is
also carried out at high speed, so that total cycle time has been reduced
by about 5% (compared to previous Brother products). |
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Switching between flat frames and cap frames is simple.
There is no need to replace the needle plate or adjust the presser foot
height when replacing frames, so overall setup time has been greatly reduced.
Installing and removing the cap frame driver is also simplified. |
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Reduced downtime, with thread breakages and thread tangling prevented before
they occur.
Highly-sensitive upper thread breakage sensors which monitor lower thread
breakages as well are equipped as standard, so that if a thread breakage
occurs or bobbin runs out, it is detected straight away. This keeps downtime
to an absolute minimum.
Rotary hooks that reduce the load placed on the threads have been adopted.
In addition, an optimized thread take-up mechanism has also been adopted
to prevent thread breakages.
A thread take-up cover is provided to accurately prevent the thread tangles
around the take-up levers. |
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| Stable and attractive finishes are provided. |
| The adoption of a thread take-up mechanism that has been optimized to provide
the ideal thread tightness and a high-precision feed control mechanism
provide stable seam tightness under an even wider range of conditions so
that high-quality finishes can always be obtained. Newly-developed double-capacity
rotary hooks ensure stable thread tightness, and correct thread tensions
can be obtained for light through to heavy materials. |
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| Short thread remaining lengths |
| The thread trimming knife is located as close to the needle plate as possible.
The thread remaining length underneath the material is approx. 6 mm short.
Because the thread remaining length is so short, the thread does not need
to be manually trimmed. |
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| Low vibration and low noise |
| A reduction in jump noise means that vibration has been greatly reduced,
and at the same time operation is much quieter overall. |
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| Flexible response to customer needs (computer control type) |
Machines can be combined to meet customer needs.
A single computer can control maximum four units. These four units can
be operated independently at the same time, which is ideal for large-variety
small-lot production runs and for producing different items at the same
time. It also allows productivity to be greatly increased. |
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Layouts can use factory space more efficiently |
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1 PC controls 4 units |
| 4 head and 6 head embroidery machines can also be combined, so that you
can select the number of heads -- for example, 8 heads (4 + 4), 10 heads
(6 + 4) or 12 heads (6 + 6) -- in accordance with your needs. |
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| Flexible response to customer needs (computer control type) |
Computer control allows centralized control.
The progress of embroidering jobs are displayed on the computer screen.
Details such as number of stitches, job progress, embroidering speed and
speed ranges are visible in real time.
Production statistics can also be collated to provide information for better
production control. The information can also be displayed in graphs by
using commercially-available graph plotting software.
Embroidery patterns can be classified and stored in separate folders.
Stand-alone type is also available for operating machines individually
without computer. |
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